E5AK: 1/4 DIN	E5EK: 1/8 DIN	E5CK: 1/16 DIN

Features

• Field configurable output and option boards
  
• 100 ms sampling (for analog input)
  
• Field recalibration
  
• Advanced PID, or Fuzzy self-tuning
  
• Conforms to UL, CSA and CE standards
  
• IP66/Nema4x front panel
  
• Remote set point (for E5EK and E5AK only)
  
• Set point ramp
  
• Serial communications (RS-232C and RS-485;RS-422 for E5AK and E5EK only) and transfer output (4 to 20 mA)
  
• Front panel programming
  
• Heat/cool or standard operation
  
• Auto/manual and On/Off selections
  
• 3Year warranty

ORDERING INFORMATION

Order Control Output Boards and OptionBoards separately below. Example: for a Relay Control Output, order theE53-R4R4 Output Board in addition to the E5CK-AA1-500 Process Controller.For E5AK or E5EK, order an E53-R output module.

ITEM	DESCRIPTION	PART NUMBER
Standard models	Base Unit with terminal cover	E5AK-AA2-500
		E5EK-AA2-500
		E5CK-AA1-500
Position-proportional	Base Unit with terminal cover	E5AK-PRR2-500
		E5EK-PRR2-500
24 AC/DC models	Base Unit with terminal cover	E5AK-AA2-500 AC/DC 24V
		E5AK-PRR2-500 AC/DC 24V
		E5EK-AA2-500 AC/DC 24V
		E5EK-PRR2-500 AC/DC 24V
		E5CK-AA1-500 AC/DC 24V

Note:

1. Please ask for the free manual when ordering the above temperature controls.
2. When using the heater burnout alarm function with a standard model, the Linear Output Module cannot be used for the control outputs (heat). The Digital Controller provides transfer outputs at 4 to 20 mA for the PV and other values and control outputs at 4 to 20mA for the current outputs.
3. Order Output and Option Boards.
4. You can mount only one Output Board and one Option Board to E5EK or E5CK.

Features 1/16 Din sized multi-range controller offers selectable control modes, built-in Alarm  Accurate to ±0.5% of full scale  Multiple scale ranges allows flexibility to match application  Field-selectable temperature ranges in °F and °C Field-selectable On/Off and PID control with Auto-Tuning of Proportional Band  8- function alarm, standard  Easy-to-read 11mm high LED display 3-Year Warranty

E5CS-X

 
 

Specifications
PartNumber				E5CS- 1KJX	E5CS-1PX	E5CS- 1GX
SensorInput Device				ThermocoupleType J (IC) and Type K (CA)	Platinum RTD(Pt:100W ) DIN orJIS standard	Thermistor (interchangeable type)
Supplyvoltage				100to 240 VAC, 50/60 Hz; operates on 85 to 110% of rated voltage
Powerconsumption				Approx.7 VA
Controloutput	Contact		Type	SPDTrelay
			Max. load	3A,250 VAC (resistive load)
	Voltage		Logic load	12VDC, 20 mA with short-circuit protection
	Hysteresis			0.2%of full scale during ON/OFF control action
	Responsetime		Output	2seconds for output to change
			Display	2seconds for displayed indication to change
	Service life		MechanicalElectrical	10million operations minimum with contact output 100,000 operation minimum with contactoutput
Alarmoutput			Type	SPST� NO relay
			Max. load	1A, 250 VAC (resistive load)
			Setting range	Absolutevalue alarm: Same as control output setting range Other: 0 to full scale
Settingaccuracy				Setvalue coincides with indicated value, so no relative error exists
Indicationaccuracy				±0.5% of full scale, ±1 digit max.
Controlmodes	Type			ON/OFFand PID with automatic tuning if proportional band, switch selectable
	Proportionalband			3to 20% (in PID mode) automatically adjusted according to the rise timeof the controlled system
	Resettime			4minutes (in PID mode)
	Ratetime			0.4minutes (in PID mode)
	Proportionalperiod			2of 20 seconds, switch selectable
	Samplingperiod			500ms
Approvals			UL	Recognized,File number E68481
			CSA	Certified,File number LR59623
Ambienttemperature			Operating	-10°to 55° C (-14°to 131° F)
			Storage	-25°to 65° C ( -13°to 149° F)
Humidity				35to 85% RH
Insulationresistance				20MW minimum at 500VDC
Dielectricstrength				2,000VAC, 50/60 Hz for 1 minute between current-carrying terminals of differentpolarity
Vibration		Mechanicaldurability		10to 55 Hz, 0.75 mm (0.03 in) double amplitude in X,Y, and Z directions for2 hours each
		Malfunctiondurability		2to 55 Hz, 2 G in X,Y, and Z directions for 10 minutes each
Shock		Mechanicaldurability		30m/s²,in 6 directions, 3 times each
		Malfunctiondurability		100m/s², in 6 directions, 3 times each

1/4 DIN Controller combines FUZZY and PID Controls for fast
response to process disturbances.
 

Features Advanced PID control provides optimal response during start-up and steady-state operation  Fuzzy and PID control work together to correct a process upset quickly, with minimal overshoot  Fuzzy parameters can be changed to adjust Fuzzy control�s impact on the process  Accuracy to � 0.3% of set value  Field-selectable temperature ranges, �F/�C scaling, and sensor input types  Plug-in outputs for field interchangeability  Communications function and heater burnout alarm models available  3-Year warranty

Specifications

Order one control output separately below. For example, E5AF-A02-F with E53-S SSR output unit. For heater burnout models, be sure to order a current transformer. To order models marked for degrees Celsius, omit the "F" at the end of the part number.

Communication type							Standard				Heater burnout type*
None							E5AF-A-F				E5AF-AH-F
RS-232C							E5AF-A01-F				E5AF-AH01-F
RS422							E5AF-A02-F				E5AF-AH02-F
RS485							E5AF-A03-F				E5AF-AH03-F
BCD							E5AF-A20-F				E5AF-AH20-F
Transmission output(4-20mA)							E5AF-AF-F				E5AF-AHF-F
* Current Output E53-C may not be used with heater burnout type controllers.

 

CONTROL OUTPUT UNITS
Output type	Relay output*		SSR output	Voltage output (for driving SSR)			Current
				12 VDC (NPN)	24VDC (NPN)	24VDC (PNP)		output
Part number	E53-R	E53-S		E53-Q	E53-Q3	E53-Q4		E53-C

 

CURRENT TRANSFORMERS FOR HEATER-BURNOUT CONTROLLERS
Hole diameter	5.8 mm (0.23in)	12.0 mm (0.47 in)
Part number	E54-CT1	E54-CT3

 

TEMPERATURE RANGES

Input type (switch selectable)

Thermocouple

Platinum RTD

Type K

Type J/L

Type T/U

Type E

Type R

Type S

100W

Temperature

�C

-200 to 1,300

-100 to 850

-200 to 400

0 to 600

0 to 1,700

0 to 1,700

-99.9 to 450.0

range

�F

0399 to 2,300

-100 to 1,500

-300 to 700

0 to 1,100

0 to 3,000

0 to 3,000

-99.0 to 800.0

Unit of measure

1�C or F, main setting and alarm

0.1�C or F, main setting and alarm

* Note: If control period is less than 5 seconds, use solid state relay or voltage relay.
Detail instruction manual can be supplied if needed.

1/4 DIN Controller combines FUZZY and PID Controls for fast
response to process disturbances.
 

Features Advanced PID control for optimal response during start-up and steady-state operation FUZZY and PID control work together to correct a process upset quickly, with minimal overshoot FUZZY parameters can be changed to adjust fuzzy control�s impact on the process Accuracy to � 0.3% of set value Field-selectable temperature ranges, � F/� C scaling, and sensor input types Plug-in outputs for field interchangeability Communications function, heater burnout alarm and 8-bank model available 3-year warranty

Specifications

Order one control output separately below. For example, E5EF-A02TC-F with E53-S SSR output unit. For heater burnout models, be sure to order a current transformer. To order models marked for degrees Celsius, omit the "F" at the end of the part number.

Controller type

Standard

Heater burnout type*

Input type

Thermocouple(10 types)

Platinum RTD

Thermocouple (10 types)

Platinum RTD

No communications

E5EF-ATC-F

E5EF-AP-F

E5EF-AHTC-F

E5EF-AHP-F

RS-422 communications

E5EF-A02TC-F

E5EF-A02P-F

E5EF-AHO2TC-F

E5EF-AH02P-F

RS-485 communications

E5EF-A03TC-F

E5EF-A03P-F

E5EF-AH03TC-F

E5EF-AH03P-F

8-bank program memory

E5EF-BATC-F

E5EF-BAP-F

E5EF-BAHTC-F

E5EF-BAHP-F

* Current Output E53-C may not be used with heater burnout type controllers.

TEMPERATURE RANGES

Sensor input type

Thermocouple

Type K

Type J/L

Type T/U

Type E

Type R/S

Type B

Type N

Temperature

� C

-200 to 1,300

-100 to 850

-200 to 400

0 to 600

0 to 1,700

100 to 1,800

0 to 1,300

range

� F

-300 to 2,300

-100 to 1,500

-300 to 700

0 to 1,100

0 to 3,000

300 to 3,200

0 to 2,300

Unit of measure

1� C or F, main setting and alarm

 

Sensor input type				Platinum RTD (Pt100 or JPt100)
Temperature		� C	-99.9 to 450.0
range		� F	-99.9 to 800.0
Unit of measure				0.1� C or F, main setting and alarm

CONTROL OUTPUT UNITS

Output type

Relay

SSR

Voltage output (for driving SSR)

Current

output*

output

12 VDC (NPN)

24 VDC (NPN)

24 VDC (PNP)

output

Part number

E53-R

E53-S

E53-Q

E53-Q3

E53-Q4

E53-C

CURRENT TRANSFORMERS FOR HEATER-BURNOUT CONTROLLERS

Hole DIAMETER

5.8 mm (0.23 in.)

12.0 mm (0.47 in.)

Part number

E54-CT1

E54-CT3

* Note: If control period is less than 5 seconds, use solid state relay or voltage relay.
Detail instruction manual can be supplied if needed.

Double and Single-Pole, Single-Throw Direct Acting Thermostats

DOUBLE POLE THERMOSTAT		D1/D18
		The model D1/D18 has a toggle-type, snap-action mechanism with integral "ON-OFF" switch. It has a wide temperature range suitable for commercial and industrial applications for temperature control of any electrically heated solid, liquid or gas. It is used in ovens, sterilizers, heaters, molding machines, heat exchangers, label machines, water baths, heat sealers, drying tumblers and similar equipment where accurate temperature control is required. D1/D18 opens on temperature rise.
PART NO	DESCRIPTION	TEMPERATURE RANGE		ELECTRICAL RATING
D1/D18-02	3/8" x 4�" bulb* 60"cap	60 - 250� F		10 AMPS @ 480 VAC PER POLE
D1/D18-03	3/8" x 4�" bulb* 60"cap	0-100� F		21 AMPS @ 480 VAC 2 POLES
D1/D18-KV-09	3/16" x 13" bulb* 72" cap	100-550� F		30 AMPS @ 120-277 VAC

 

SINGLE POLE THERMOSTAT				K-47-48
		A single pole single throw snap action thermostat. Rated for 25 amps at 250 volt VAC.
PART#	DESCRIPTION		TEMPERATURE RANGE		ELECTRICAL RATING
K-47-48 (SPST)	3/8" x 13" bulb* 48"cap		100-550� F		25 AMPS @ 250 VAC

NEMA 1 ENCLOSURE	NIHA
	NEMA 1 ENCLOSURE for D1/D18. Has opening for dial and pilot light. 3"w X 5-3/4"h X 2"d for double pole thermostats. ORDER PART #: NIHA

Mechanical Bi-Metal operation
Knob setting 0 to 100% Watts
Double Pole, Single Throw (DPST) Snap-Action
Positive Break
120 or 240 V, 1800 and 3600 Watts

Features

• Simplicity. No cams or levers to adjust. No motor to burn out.
  
• Bi-metal acts at settings less than HI to limit electrical input and depress temperature.
  
• Provides control for loads up to 15 amperes.
  
• Designed for operation in an ambient up to 180�F.
  
• Automatic compensation for line voltage fluctuations up to �15%
  

Gives infinite control for noninductive loads up to 15 amperes on 120 or 240 volts. Can be turned either to left or right to select proper heat from 0 to 100% wattage with infinite control over first 50% of total wattage.

Energized continuously in HI position, at other settings it delivers selected input level under control of a simple bi-metal timer.

Applications

• Annealing
• Melting Pots
• Industrial cooking
• Dies
• Platens
• Comfort heating
• Electric furnaces
• Molding
• Industrial hot plates
• Laboratory ovens

Volts	Max. Rating Watts	Model No.
120	1800	ACH-152
240	3600	ACH-252

 

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Voltage Control - Solid State Variable

Model A18TP

Solid State power controls provide variable control of single-phase constant resistance heating loads.

These small, ultra-light controls replace expensive, bulky variable transformers, saturable core reactors, and electromechanical contactors

Full-size, easy-turn potentiometers control the output voltage via power semiconductors, replacing failure-prone brushes or moving contacts to heating element temperature in virtually any* process heating application up to 25 amps (6000 watts @ 240VAC).

Applications

• Replace variable transformers
• Nozzle heaters
• Platen heating
• Band heaters
• Extrusion and Molding machines
• Food preparation
• Environmental chambers
• Heat treating ovens

Specifications

• Light ON/OFF switch
• 6ft. power cord with plug
• NEMA standard 120 or 240VAC receptacle (please specify)
• 15amp load capacity at 120 or 240 VAC
• Quick-change " 2-millisecond" fuse protection
• Portable (bench top) or chassis mounted small size

Model No.	Max. Amps	Watts @ Max. Rated Voltage	Fuse No.	Dimensions inches(mm)
				Height			Width		Depth
Single-Phase, 120 VAC 50/60 Hz Input, 0-118 VAC output
A18TP-1-15	15	1800	49C25-15		4.0 (102)	5.12 (130)		2.74 (69)
Single-Phase, 240 VAC 50/60 Hz Input, 0-238 VAC output
A18TP-2-15	15	3600	49C25-15		4.0 (102)	5.12 (130)		2.74 (69)
All Dimensions are approximate, and are not to be used for construction purposes. *High inrush tungsten (quartz) lamp loads require 200-300% over sizing of unit. Contact factory or refer to product catalog.